CARTRIDGES &
SYRINGES
CARTRIDGES
Production capacity of the top level in the country contributes to injection needs such as dental anesthesia.
Systems capable of producing up to 400,000 pieces a day to meet the needs of pharmaceutical containers. Since these products come into direct contact with pharmaceutical preparations, they are packaged by automatic cartoning machines without human intervention.
Accounts for about 70% of domestic cartridges for dental use
As a pioneer in the field of dental cartridges, Shiotani Glass has continued production since the industry’s infancy. Now we are supplying cartridges for dental anesthesia that account for about 70% of domestic share. In pursuit of automation and unmanned operation, just a few administrators are enough to run a large-scale production system for clean manufacturing.
High-accuracy and high-speed inspection using camera
Camera technology has advanced in recent years for higher definition images and faster program judgment. Shiotani Glass is actively promoting system upgrades.
Visual checks by experienced operators are made concurrently to ensure products with reliable quality are placed on the market.
Cartridge Forming
Processes
Material tube loading
Puts material tubes into the hopper of cutting machine.
Cutting
Cuts the material tube.
Size checker
Checks total height.
Bottom forming
Heats the cut end to form the bottom.
Mouth forming
Forms the mouth with a roller and a mandrel.
Strain removal (Annealing)
Puts the vials into the annealing oven to remove strain.
Cartridge Check
Processes
Size check
Checks all sizes by size checker.
Camera check
Checks appearance by camera.
Appearance check
Checks for mouth/bottom shapes and quantity.
Packing
Various case materials are supported.
Data spec
| Material | Borosilicate glass |
|---|---|
| Volume | 1.0~2.2 mL (White/Brown) |
| Volume | A: Body diameter | B: Total height | C: Mouth OD | D: Mouth ID | F: Body wall thickness |
|---|---|---|---|---|---|
| 1.0mL | 8.65 | 42.0 | 7.40 | 3.10 | 0.90 |
| 1.8mL | 8.65 | 63.0 | 7.45 | 3.35 | 0.90 |
| 2.2mL | 8.65 | 75.0 | 7.45 | 3.35 | 0.90 |
Non-standard sizes and volumes are also available.Contact us.
SYRINGES
A wide variety of tip shapes, high bore accuracy and capacity to meet individual needs are supported in many health care settings.
The shape demanded for syringe varies with the needle to be put on it, and high-accuracy forming is also required. Shiotani Glass is ready to manufacture syringes of various shapes. All our syringes are produced with high accuracy under strict quality control.
Other shapes are also supported.
Consult with us.
Data spec
| Material | Borosilicate glass |
|---|---|
| Volume | 1.0~10.0 mL (White/Brown) |
OTHER SPECIAL PROCESSES
Low Elution Vials (SE, LE, LE+)
Inner surface of vial is cleaned before annealing in order to remove alkaline. Elution suppression levels can be selected according to your needs.
NEW TECHNOLOGY
Inner surface of vial is cleaned before annealing in order to remove alkaline. Elution suppression levels can be selected according to your needs.
Silicoating
Suppresses metal elution most of all special processes. It deposits silica film on the inner surface of vial to prevent metal elution.
Suppresses metal elution most of all special processes. It deposits silica film on the inner surface of vial to prevent metal elution.
Sulfur Treatment
Sprays aqueous ammonium sulfate solution into vials at a manufacturing process and heats it to cause reaction, thus achieving low metal elution.
Sprays aqueous ammonium sulfate solution into vials at a manufacturing process and heats it to cause reaction, thus achieving low metal elution.